/ INDUSTRIAL SOLUTION 02

MES Pharma

Paperless, traceable and controlled operations management for pharmaceutical manufacturing.

Consolidate electronic batch records, operator routing, material tracking, quality checks and electronic signature flows on the production floor into a single MES backbone.

Explore the solution
OSKONMES Pharma
/ WHY PHARMA MES?

Do not just digitize the production instruction; Execute each step in the correct product, material, equipment, and authorization context.

01

Record integrity

Production data must be recorded at source, timestamped and with user context.

02

Process discipline

Operations must proceed according to the approved MBR, current instructions and defined tolerances.

03

Quick review

Quality teams should be able to focus on deviations and exceptions rather than scanning the entire record from scratch.

Electronic batch records and pharmaceutical production management with MES Pharma
/ PAPERLESS PHARMACEUTICAL MANUFACTURINGThe approved process definition, shop-floor execution and batch record come together in one digital flow.
/ ELECTRONIC BATCH RECORD

Guide production,
create the batch record in real time.

MES Pharma turns the operations in the master batch record (MBR) into executable shop-floor steps. Operator entries, automation data, material consumption, equipment status and quality results are combined in the electronic batch record.

GuideGuide the operator through the correct step
RecordRecord actual results at the source
ReviewReview exceptions quickly
  • Approved production flowVersion-controlled MBRs, instructions, parameters and control points are used.
  • Electronic signaturesCritical steps are managed through role, authority and signature requirements.
  • Review by exceptionOut-of-tolerance values, alarms and deviations are highlighted for review.
/ END-TO-END DATA FLOW

From ERP order to batch release,
data that does not lose its context.

Work order, recipe, material, equipment, process and quality information progresses in the context of a common batch with controlled integrations.

01ERP and MBR
02Weighing and preparation
03Controlled production
04eBR and review
PLANEXECUTIONEVIDENCE
/ MES PHARMA CAPABILITIES

At critical points in regulated production,
control, traceability and evidence.

Scope; It is structured according to product type, facility architecture, quality system and verification strategy.

01 / MBR

Master batch record

Product, process, source and quality steps are defined by a version-controlled master record.

02 / eBR

Electronic batch record

Manual and automatic realizations in a single, searchable batch file is collected.

03 / MATERIAL

Weighing and distribution

Lot, expiration, condition, weighing tolerance and material consumption are verified.

04 / QUALITY

IPC and sample flows

In-process controls, sample requests and result confirmations are associated with production.

05 / COMPLIANCE

Audit trail and signature

Critical changes, user actions and electronic approvals are kept trackable.

06 / INTEGRATION

ERP, LIMS and automation

Work order, quality result and process data are integrated with controlled interfaces.

/ CONTROLLED EXECUTION

Execute the right step with the right person,
under the right conditions.

MES doesn't just collect data; It also enforces business rules that prevent the operation from progressing if defined preconditions are not met.

01 / PREPARATION

Resource and material

Status, authority and availability is verified.

02 / EXECUTION

Instruction and process

Approved steps are executed.

03 / EXCEPTION

Alarm and deviation

Out of tolerance condition managed.

04 / REVIEW

eBR and release

Batch proof quality is presented.

/ IMPLEMENTATION AND VERIFICATION

Proceed from use case to live system,risk-based and controlled.

  1. 01
    Determine scope and target

    Product family, line, regulation scope and measurable business objectives are clarified.

  2. 02
    Extract process and data model

    MBR, roles, equipment, material, exception and data flows are modeled.

  3. 03
    Design integrations

    ERP, LIMS, warehouse, identity management and automation boundaries determined.

  4. 04
    Configure the pilot

    A highly representative product flow is digitized end-to-end.

  5. 05
    Verify and commission

    Risk assessment, test evidence, training and operating procedures is completed.

  6. 06
    Template and scale

    The approved model spreads to other products, lines and facilities in a controlled manner.

/ APPLICATION AREAS

MES architecture
adaptable to different pharmaceutical production structures.

01

Solid dosage

Weighing, granulation, tableting, coating and packaging processes.

02

Liquid and semi-solid

Preparation, mixing, transfer, filling and line cleaning operations.

03

Sterile production

Environmental conditions, aseptic steps and critical intervention records.

04

Biopharma

Complex batch flows, material pedigree and in-process quality controls.

/ REGULATION AND DATA INTEGRITY

MES Pharma provides technical controls that support the compliance process; Final compliance is managed with validated system lifecycle and operating procedures.

01

21 CFR Part 11

Supports access, authorization and registration controls under electronic records and signatures.

02

EU GMP Annex 11

Supports design that complies with risk management, security, audit trail and lifecycle expectations in computerized systems.

03

GxP verification

User requirements, risks, test evidence and change control are included in the project scope. is taken.

/ NEXT SOLUTIONAutonomous Mobile Robots (AMR)
/ LET’S DEFINE THE NEXT STEP

Let’s assess MES/MOM fit
for your production operation.

We will review your current systems, priority use cases and integration needs with the relevant engineering team.

Request an MES fit assessment Your request is routed directly to the relevant engineering team.