Low space efficiency
Traditional shelving aisles and inaccessible building height limit usable warehouse capacity to the growing number of SKUs.
/ INDUSTRIAL SOLUTION
01
Automatic Vertical Tote Storage System (AS/RS)
Store totes and bins at high density and automatically deliver the correct load to the operator.
Tote and box based AS/RS solution; It combines multi-level racking, shuttle, lift, conveyor, goods-to-person station and WMS/WCS integration into a single trackable material flow.
Explore the solution
Scattered small parts stocks; into a high-density, fast and error-free goods-to-person flow.
Long picking routes
Having the operator search for items, walk between shelves, and manually carry boxes increases order cycle time.
Inventory and accuracy risk
Manual location, counting, and picking steps risk stock variance, wrong items, and missing orders increases.
/ OPERATING PRINCIPLEUse vertical volume,
Use vertical volume,
bring material to the right spot.
As the variety of SKUs increases, the operator's need to walk between shelves, search for the right box and carry it by hand limits capacity. Automatic box and basket storage system robotically positions the load unit in the shelf and brings it to the ergonomic picking station when needed.
StoreConcentrated and controlled storage
RetrieveBring the correct box automatically
ConfirmPicking result verify
/ SYSTEM CAPABILITIESA warehouse that not only saves space but also
A warehouse that not only saves space but also
manages flow.
Exact capacity and performance; It is calculated specifically for the project based on the load profile, order behavior, building geometry and integration requirements.
High storage density
Vertical volume and narrow robot corridors create more tote locations in the same floor space.
Goods-to-Person collection
The product comes to the operator; walking, searching and unnecessary handling are reduced.
Scalable capacity
The number of shelves, shuttles, lifts and stations can be increased gradually according to the growth plan.
Stock traceability
The location, status and movement history of each box can be tracked via WMS/WCS.
Smart slotting
Fast rotating SKUs are placed dynamically, taking into account access time and station load.
Exception management
No-read, jam, full station and manual recovery scenarios are carried out in a controlled manner.
Proceed from product data to commissioning in a measurable and controlled manner.
- 01Analyze data
SKU, tote size, order line and peak extract volume distribution.
- 02Simulate flow
Verify rack, robot, lift, buffer and station capacity together.
- 03Standardize load unit
Box size, payload, barcode and occupancy rules
- 04Design the integration
Define ERP/WMS orders and messages between WCS and field control.
- 05Test scenarios
Normal flow, peak load, error and recovery conditions with real products test it.
- 06Deploy gradually
Scale the system by moving product families in a controlled manner and measuring performance.
The right storage architecture
for the right load profile.
E-commerce
High-SKU order picking and rapid order consolidation.
Spare Parts
Controlled, compact and traceable management of small parts.
Retail Distribution
Consolidation of store and channel orders on a tote basis.
Production Supply
Kit preparation and delivery of components to the line according to the work order.
How we turned a similar need
into an operating solution.
Customer and facility information has been anonymized to meet confidentiality obligations.
Let’s analyse storage and flow
around your real operation.
Share load profiles, throughput targets and space constraints so the right architecture can be assessed.
Request a storage and flow analysis Your request is routed directly to the relevant engineering team.